Analysis of core advantages and industry applications of DTG printer
Analysis of core advantages and industry applications of DTG printer
Blog Article
DTG (Direct-to-Garment) printer, as a revolutionary technology in the field of clothing printing, is rapidly changing the traditional production mode. This paper will deeply analyze the technical characteristics, core advantages and industry application scenarios of DTG printers, and provide a comprehensive technical reference for apparel practitioners, entrepreneurs and brand owners.
The working principle and technical characteristics of DTG printer
- Basic working principle
DTG printers use inkjet technology similar to office printers, spraying water-based ink directly onto the textile surface through a dedicated nozzle. Its workflow includes:
Pretreatment: Spray pretreatment solution on the surface of clothing (for dark clothing)
Print: CMYK four-color or more color combination printing
Post-treatment: Curing ink by infrared drying
- Core technical features
High precision sprinkler system: Ricoh GEN5 or Epson micro piezoelectric nozzle, resolution up to 1440dpi
White ink circulation system: Ensure a steady supply of white ink when printing dark clothing
Automatic height adjustment: ADAPTS to different thickness of clothing printing
Intelligent color management: Equipped with professional RIP software to achieve accurate color correction
The core competitive advantage of DTG printers
- Unparalleled design freedom
Support full color RGB color gamut performance
Perfect for photo-quality images
There is no minimum order quantity limit, single piece can be produced
Support complex gradients and subtle layers
- Excellent production efficiency
Single print time 35 minutes (depending on pattern complexity)
High degree of automation, reduce manual intervention
Supports continuous batch production mode
- Great dress experience
Printing has good air permeability and does not affect the original feel of the fabric
No glue, maintain the soft properties of clothing
Meets OEKOTEX® environmental standards
- Significant cost advantage
No plate making costs, small batch production is more economical
The ink utilization rate is more than 95%
Equipment maintenance cost is low
Industry application scenario analysis
- Fashion clothing
Limited edition fashion T-shirt
Personalized customized clothing
Fast fashion item production
- Enterprise market application
Group wear
Corporate promotional shirts
Promotional gift customization
- Creative design field
Independent designer works
Artistic derivative
Co-signed by the illustrator
- E-commerce and new retail
On-demand production model
Internet celebrity fast proofing
Cross-border electricity agreement system
Key considerations for equipment selection
- Print format:
Standard: A3 size support (suitable for most T-shirts)
Extra size: A2 size (suitable for hoodies, etc.)
- Color system:
Basic Four Colors (CMYK)
Enhanced six colors (+ Light green, light magenta)
- Degree of automation:
Manual feeding (entrepreneurial)
Automatic conveyor belt (production type)
- Pretreatment system:
Manual spraying (low cost)
Automatic spraying (high efficiency)
Technological development trend
- Increase printing speed: The new generation of sprinkler technology will increase the speed by 30%
- Ink technology innovation: Develop more environmentally friendly and washable ink formulations
- Intelligent development: AI automatic color correction system
- Application extension: to the field of home textiles
Successful case sharing
Case 1: A fashion brand
Using DTG technology to achieve weekly new
90% reduction in response time to pattern design changes
Inventory turnover increased by 300%
Case 2: Cross-border e-commerce sellers
Implement "Build to order" mode
Product range expanded to 200+
The return rate has been reduced to less than 3%
Use suggestions and precautions
- Fabric selection:
Best: 100% cotton
Acceptable: Cotton blend (cotton content ≥70%)
Not suitable for: chemical fiber fabric
- Daily maintenance:
Daily sprinkler check
Weekly deep cleaning
Complete monthly maintenance
- Quality control:
Periodic color calibration
Pretreatment test for each batch
Washing test sampling inspection
Market outlook
As the demand for personalized consumption continues to grow, DTG technology is expected to maintain an annual growth rate of more than 15% over the next five years. The development of new technologies will further improve printing speed, reduce production costs, and make DTG printing services more popular. At the same time, the deep integration with the e-commerce platform will create more business model innovation opportunities.
Sum up
With its unique technical advantages, DTG printers are reshaping the pattern of clothing printing industry. It not only meets the needs of the current market for personalized and rapid response, but also provides entrepreneurs with a low threshold to enter the clothing industry. With the continuous expansion of technological progress and application scenarios, DTG printing will become an important pillar technology in the field of clothing manufacturing. Report this page